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Application of intelligent screwdriver on non-standard products
The application of intelligent screwdrivers to non-standard products The term flexible production has become popular after the concept of Industry 4.0. In the past, the manufacturing industry gave the impression that every machine was doing repeated work every day and every hour. But after the concept of flexible production line appeared, people began to pursue a flexible production line that can undertake multiple task modes. Achieving such a production mode can not only save costs effectively, but also greatly improve the production efficiency without letting a product occupy a production line. However, it means that it is difficult to make machinery that once only did repetitive actions become "flexible" in modern technology.
In our daily life, many products are produced according to standard specifications and models. However, with the rise of intelligent manufacturing, people begin to pay attention to personal customization, which is no longer the pursuit of people. Many people are very willing to accept products designed according to their own personality and appearance. Many manufacturers' core goals have also changed from product centered to service centered production methods, This is also bound to be the path of future manufacturing development. Therefore, no matter what kind of occasions in the production process, a multi-purpose machine is a required element.
The intelligent screwdriver can perfectly meet the requirements of flexible assembly in assembly. Its main principle is that according to the data stored in the task, and then according to the programming, it can achieve different speeds at different places with different torsion, different turns, and switching tasks at any time to tighten different screws. This feature perfectly meets the requirements of the flexible assembly line.
In addition, general smart screwdrivers can record the tightening data for traceability, so that engineers can judge whether the products produced meet the product quality requirements based on these data. Relevant data analysts can also analyze which supplier's raw materials are more cost-effective based on the torque and turning angle of the screws. It can be said that from the source to the end, there is a lot of cost left for the manufacturer.
In order to combine the development of intelligent manufacturing, the intelligent screwdriver can also be connected to Ethernet, and the controller can modify and adjust the parameters of the intelligent screwdriver, record reading, operation control, etc.
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2022-09-20
Application of intelligent screwdriver on non-standard products
Intelligent screwdriver and multi joint robot to achieve multi-directional tightening
Multi joint robot is composed of body parts, arm parts, wrist and hand parts. The vast majority of multi joint robots are based on the rotating fuselage components of the base, whose role is to directly connect, support and drive the main motion mechanism of the robot.
However, multi joint robots are usually used in the production line of automobiles or other large equipment, which requires a set of robot equipment with relatively large range of motion and can be produced efficiently. This is also the reason why six joint robots usually use a rotary base body.
Therefore, the most outstanding thing about multi joint robots is that they are different from other planar robots. Multi joint robots can work from multiple angles, especially in multi angle assembly occasions such as automobile assembly. Screws in different places need to be tightened at different angles, so horizontal assembly like the previous one is far from enough.
The multi joint robot with an intelligent screwdriver can achieve a multi-directional and accurate screwing process without manually holding the screwdriver for binding. As long as the torque is set, the multi joint intelligent tightening device can automatically tighten the screws at each angle accurately, and its own feedback function allows inspectors to check the tightening status at any time, In case of emergency, it will also alarm and stop working immediately, providing an excellent tightening scheme for many occasions requiring multi-directional tightening.
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2022-09-20
Intelligent screwdriver and multi joint robot to achieve multi-directional tightening
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